Refractory Supervisor (AIC)

Key Responsibilities:

Refractory and Insulation Work Supervision

• Supervise the installation, repair, and maintenance of refractory linings in furnaces, boilers, kilns, and industrial equipment.
• Oversee the execution of hot and cold insulation works for pipelines, equipment, and structures.
• Ensure proper in-situ casting of cold insulation according to project requirements.
• Verify selection and application of refractory materials such as fire bricks, castables, ceramic fiber, and insulating concretes.

Team Management and Coordination

• Assign tasks and oversee the performance of refractory and insulation teams.
• Coordinate with project engineers, contractors, and site managers to meet deadlines.
• Train workers on installation techniques and safety practices.

Quality Control and Compliance

• Inspect refractory and insulation works to ensure high standards of workmanship.
• Identify defects or failures and implement corrective measures.
• Ensure compliance with engineering standards and industry codes such as ASTM, API, ISO, and BS.

Safety and Risk Management

• Enforce safety protocols during refractory, insulation, and in-situ casting operations.
• Ensure proper PPE usage and safety compliance during high-risk activities.
• Conduct safety briefings, toolbox talks, and risk assessments.

Documentation and Reporting

• Maintain records of materials, manpower, and project progress.
• Prepare and submit daily or weekly work reports to project management.
• Communicate effectively with engineers and clients regarding progress and issues.

Required Qualifications and Skills:

Education:

• Diploma or ITI in Mechanical Engineering.

Experience:

• Minimum 5 years in refractory works, hot and cold insulation, and in-situ casting of cold insulation.
• Preferably from oil & gas, petrochemical, power plant, or industrial project backgrounds.

Technical Knowledge:

• Hands-on experience with refractory materials (fire bricks, castables, ceramic fibers, etc.).
• Knowledge of insulation materials (PIR, PUR, rock wool, cellular glass, etc.).
• Ability to read and interpret refractory and insulation drawings.
• Familiarity with thermal performance calculations and refractory testing procedures.

Soft Skills:

• Strong leadership and team supervision skills.
• Problem-solving and troubleshooting capabilities.
• Effective communication for coordination with teams and management.