Production Supervisor - Testing Operations

Test Field Activities:

• Planning & performing routine testing of circuit breakers as per relevant IEC & IS standards and customer requirements to ensure good quality products.
• Planning & execution of testing manpower as per the priority of testing & dispatches.
• Providing necessary training & input to the workmen related to new products to ensure maximum quality output.
• Troubleshooting & solving the issues that arise during routine testing of CBs and informing the vendor to avoid future occurrences.
• Providing input to the Process Planning dept. for tools, fixtures, & testing equipment required during testing to improve the quality of work & output.
• Entry of attendance records of the workmen in SAP.

Customer Inspection:

• Ensure readiness of the breakers before customer inspections.
• Responsible for export & domestic customer inspections.
• Submission of compliance & incorporation of necessary changes suggested by the customer during inspection and ensuring the same in the breaker before dispatch.
• Preparation & submission of inspection reports, MOM, breaker witnessed reports, RTC's to the customer, along with calibration report, bought-out component TC's & relevant IEC & IS standards to the customer if required.
• Visiting the customer office (MSEDCL, PGCIL) for obtaining the inspection clearance.
• Taking customer feedback through customer feedback forms & communicating the customer suggestion to the QM.

Site Visit & Handling Site Issues:

• Providing necessary support to the customer dept. for resolving the site issue.
• For small site issues, providing the necessary procedures, instructions, and pictures to the customer for sorting the issues.
• Visiting the site export & domestic for attaining & resolving serious issues & providing feedback to concerned dept. regarding failure & discussion of CAPA to avoid the same in future.
• Providing support to the customer service dept. by direct interaction with the customer or service franchisee by telephone conversation and presentation emails of methods/trainings.

Vendor Visit:

• Visit to vendor depends upon the feedback from shop floor & providing input to the vendor for improvements.
• Vendor audits along with quality incoming & follow up with vendors for compliance.
• Incorporation of checkpoints & checklists at the manufacturing process at vendor end.

Support & Interaction in Other Dept.:

• Providing feedback to the concerned SOE engineer regarding drawing related issues.
• Providing feedback to manufacturing team regarding upcoming issues, thus planning for rectification from manufacturing or vendor side.
• Attending daily production meetings for understanding priority and other important points of breakers in process and their respective dispatches.
• Reporting of serious quality issues of materials to incoming department and thus sending defective materials/parts for & working on root cause analysis of same.
• Providing full assistance to design team for technical inputs and testing of circuit breaker.
• Supporting Product Development department for in-house routine testing of Circuit breakers for M1 & M2 type test conducted by ERDA.
• Providing desired inputs in ECM meetings and thus giving the same input to the team, about the changes made.
• Providing assistance to export team for breaker testing data and its test reports.
• Involving Process planning team for development of fixtures, tools, and testing instruments.

Record Maintenance and Report Generation:

• Month wise generation of MIS, FPY & DPT reports, thus taking immediate & necessary actions for respective improvements.
• Preparing, maintaining, tracking & updating calibration of measuring & testing instruments.
• Maintaining audit reports like OHSAS, QMS, etc., and other MOM's like with vendors & clients.
• Regular generation, submission & uploading of Breaker RTC's as per requirement.

Qualifications:

• B.E/B.Tech with 5+ years of experience or Diploma with 10+ years of experience.