BP

Pressure Systems Integrity Engineer - TSI

Bp Incorporate International
Pune3-15 LPA Posted 22 Aug 2025
FULL TIME
NDE

Job Description

Role Summary

As a Mechanical Integrity Field Engineer specializing in Pressure Systems Integrity (PSI), you will support the full Risk-Based Inspection (RBI) lifecycle at field sites. Your responsibilities include developing inspection scopes, coordinating execution, analyzing results, performing fitness-for-service assessments, and enhancing inspection strategies. By leveraging data analytics and digital tools, you will drive continuous improvement and ensure asset reliability and safety.

Key Accountabilities and Challenges

  • Support RBI lifecycle activities: create inspection scopes, coordinate execution, assess anomalies and historical trends, and calibrate risk strategies through RBI ever-greening
  • Develop and implement Integrity Management programs: inspection processes, fit-for-purpose assessments, risk-based assessments, and ongoing inspection monitoring
  • Perform calculations including Fitness-for-Service (FFS), Remaining Life Assessment (RLA), and Risk Assessment to support IM workflows
  • Prepare/update Equipment Strategies and Statements of Inspection Requirements (SOIR) aligned with RBI outputs
  • Analyze thickness and corrosion data; optimize and develop inspection plans
  • Deliver integrity assurance through FFS, corrosion evaluations, and remaining life studies
  • Conduct degradation evaluations for pressure equipment, heat exchangers, piping, fired equipment, flares, and storage tanks
  • Monitor key integrity parameters to ensure operational reliability
  • Troubleshoot and conduct root cause analysis for anomalies; identify 'bad actor' equipment and recommend corrective measures
  • Leverage data analytics and digital tools to improve work practices and drive transformation
  • Manage regional integrity metrics for quality, effectiveness, and efficiency in alignment with site objectives
  • Collaborate on RBI ever-greening with cross-disciplinary input (corrosion, chemistry, process)
  • Support Anomaly Management and Fabric Maintenance workflows, including deferral and corrective action processes
  • Participate in field-level self-verification activities and drive continuous learning

People & Leadership

  • Exhibit strong safety leadership in line with bp's safety principles and process safety fundamentals
  • Capture and share operational learnings through formal channels to inform improvements
  • Implement, measure, and analyze KPIs to drive performance and continuous improvement
  • Mentor and support staff development, especially junior engineers and operational teams

What You Will Need to Be Successful

Education & Certification

  • Bachelor's degree (BSc/BEng) in Engineering (Mechanical, Materials, Chemical, or equivalent)
  • Chartered Engineer (CEng) or Professional Engineer (PE) certification required

Experience (7–10+ years)

  • Field experience in PSI engineering within oil & gas, particularly in processing environments
  • Proficiency in NDE techniques, inspection coverage, inspection effectiveness, data analysis, and inspection management
  • Strong RBI, Fitness-for-Service, and anomaly management capabilities
  • In-depth knowledge of relevant standards (API 510/570/653/579/580; ASME VIII, B31, PCC-2; ANSI, ASNT, PCN)
  • Expertise in degradation analysis and corrosion control strategies
  • Hands-on field understanding across engineering, maintenance, operations, and reliability disciplines
  • Effective leadership, networking, and communication skills with a collaborative mindset
  • Highly motivated and self-driven; fluent in English (oral and written)

Desired Skills

  • Familiarity with ASME Sections V, IX, III, B31.3/1/4/8, and PCC-2 standards
  • NACE Senior Corrosion Technologist, BSI ISO, or NDT certification (ASNT, AWS, CSWIP)
  • Experience in full lifecycle RBI implementation, including data aggregation, damage mechanism evaluation, and mitigation planning
  • Background in mechanical design, QA/QC, and fabrication of pressure equipment
  • Agile working knowledge and familiarity with digital transformation initiatives

You Will Work With

  • Regional Integrity Management (IM) Production Teams
  • Inspection Execution Squads & Contractors
  • Mechanical Maintenance Teams (bpTSI)
  • External Vendors and Internal Audit Safety Partners

Required Skills

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