Manager: Aluminum Casting Expert

• Lead the end-to-end process for aluminum casting used in Medium Voltage GIS systems, from design and material selection to production and final inspection at the supplier base.
• Collaborate with engineering and R&D teams to develop casting designs that meet the technical requirements of GIS applications, ensuring they meet safety, durability, and performance standards.
• Identify opportunities for process improvements in mold design, material usage, casting techniques, and overall manufacturing efficiency.
• Implement and enforce stringent quality control measures throughout the casting process. Conduct regular inspections and testing to ensure that all castings meet the required standards, including dimensional accuracy, surface finish, and mechanical properties.
• Analyze and resolve casting defects or failures that occur during production. Use advanced problem-solving techniques to identify root causes and implement corrective actions.
• Work closely with cross-functional teams, including Engineering, Quality, Production, and Supply Chain, to ensure alignment between casting processes and the overall production workflow.
• Stay current with industry trends, new casting technologies, and innovations in materials science. Integrate new casting techniques and materials that improve product quality, performance, and cost efficiency.
• Mentor and guide junior engineers and technicians in casting processes and quality standards concerning cast-friendly designs.
• Maintain detailed records of casting specifications, process parameters, inspection results, and corrective actions. Prepare technical reports and presentations for senior management and the Aluminium Casting Experts Committee (ACEC).

Key Qualifications

• Experience: Minimum of 8-10 years in the aluminum casting or foundry industry, preferably in the electrical or power sector.
• Technical Expertise: Strong knowledge of aluminum alloys, casting methods (sand casting, die casting, investment casting), mold design, and quality control processes.
• Industry Knowledge: Experience in casting applications for Medium Voltage or High Voltage GIS or similar electrical infrastructure components is an advantage.
• Education: Bachelor's degree in Mechanical Engineering, Metallurgy, Materials Science, or a related field. A Master's or doctoral degree is a plus.
• Process & Product Development: Hands-on experience in developing new casting processes with a strong understanding of product lifecycle management and quality assurance practices.
• Problem-Solving: Excellent analytical and troubleshooting skills.
• Leadership: Ability to lead and mentor teams and manage projects in a cross-functional environment.
• Communication: Strong verbal and written communication skills to interact with both technical and non-technical stakeholders.
• Certifications (Preferred): Knowledge of ISO standards, certification as an auditor, and expertise in relevant global standards used in the casting industry.

Desired Skills

• Experience with advanced casting technologies (e.g., mold production, rapid prototyping).
• Familiarity with CAD software (AutoCAD, SolidWorks, NX) for mold design and process simulation.
• Understanding of environmental and sustainability considerations in the foundry industry.
• Ability to travel extensively to potential suppliers both within India and internationally.