Lead - Mechanical Maintenance (LTSSHF)

• Strategic Maintenance Planning & Execution
  
  

Asset Management: Develop, implement, and monitor comprehensive preventative, predictive, and breakdown maintenance strategies for all mechanical equipment to ensure high reliability and zero, or minimal, breakdowns.

Shutdown Planning: Plan and execute major shutdowns, overhauls, and capital repairs of furnaces and presses, ensuring adherence to strict timelines.

KPI Management: Achieve key performance indicators (KPIs) such as reducing Mean Time to Repair (MTTR) and increasing Mean Time Between Failures (MTBF).

• Operational Maintenance (Forging & SMS)
  
  

SMS Maintenance: Manage maintenance of Induction Furnaces, Ladle Refining Furnaces (LRF), Continuous Casting Machines (CCM), EOT cranes, and cooling systems.

Forging Maintenance: Oversee the upkeep of hydraulic presses, forging hammers, manipulators, re-heating furnaces, and annealing furnaces.

Root Cause Analysis (RCA): Conduct RCA on repetitive failures using methodologies like 5-Why, Fishbone, and FMEA to prevent recurrence.

• Team Leadership & Manpower Management
  
  

Team Leadership: Lead a team of managers, engineers, and technicians, fostering a culture of safety, efficiency, and proactive maintenance.

Resource Allocation: Manage shift duties, assign tasks based on skill levels, and provide training for continuous skill development.

• Cost Control & Spares Management
  
  

Budgeting: Prepare and manage the annual maintenance budget (OPEX) and ensure cost-effective operations.

Spares Planning: Identify critical spares and manage inventory levels in collaboration with procurement to reduce inventory costs while avoiding shortages.

• Safety, Quality & Compliance
  
  

Safety Adherence: Ensure 100% compliance with safety regulations (lockout/tagout, hot work permits) and achieve 'Zero Lost Time Injuries'.

Audits: Manage documentation and compliance for ISO, IATF, or other regulatory audits.