Job Description
Manufacturing engineering for current products: (variant)
Prepare and keep cellwise and product wise line capacity sheets updated and get it reviewed by Plant Lead Current products for adequacy
Keep latest shop floor layout ready with due approvals
Execute debottlenecking projects as given by HOD
Achieve Quality Improvements by doing defect analysis with QA and take actions on root cause by providing Preventive & Detective countermeasures. Fill PCRN, get it approved and implement
Do process capability & Process qualification studies as and when required
Productivity Improvement by Implement low cost automation solution, layout improvements to save manpower
Update process document like PFC, PFMEA, Control Plan and IPO as and when required
Continuous improvement through Industrial Engineering effort:
Study production process at granular level and do time study using MOST methodology for new products as well as current products as and when requested
Analyze opportunities and flow for improvement of workstation ergonomics and implement necessary actions
Jigs, Fixtures, Tools & Gauges Design and documentation: (variant)
Prepare concept design of Jigs, Fixtures & Process Gauges for New Product Development which is to be approved by Design Lead after design review with requester
Design & release final tool drawing after approval from manager
Ensure proper storage & retrieval of latest drawings
Modify existing tools to achieve improvement in quality, reduction in set-up time &cost as per from process engineer by using pokayoke & SMED concepts
Arrange new machine, Jigs & Fixtures as per given projects by HOD, follow model specifications for the same; RFQ to supplier, comparison of quotes and preparing technical recommendations etc., fill PR
Do midterm inspection of new machine, Jigs & Fixture, get them installed by maintenance, do trials and handover to production