Aerospace Electromechanical PPAP Engineer

Key Responsibilities

• Manage and lead PPAP submissions (Levels 1–5) for aerospace electromechanical parts, ensuring full compliance with AS9102, AS9145, and customer-specific requirements.
• Review and validate PFMEA, DFMEA, Control Plans, Process Flow Diagrams, Process Capability and Measurement System Analyses (MSA).
• Conduct and verify First Article Inspections (FAI) per AS9102 for complex subassemblies and systems.
• Interface with suppliers, engineering, and manufacturing teams on new product introductions (NPI), technology/product transfers, and production readiness.
• Execute PPAP and quality planning activities across a wide array of electromechanical components and systems, including:
• Printed Circuit Board Assemblies (SMT, Through-Hole, Hybrid)
• Cables & Harnesses, Electromechanical Box Builds
• Cockpit Avionics, In-Flight Entertainment (IFE), Electronic Controls, Power Distribution Systems
• Motor Drives, Controllers, Embedded Software Interfaces
• Sensors, Regulators, Flow Control Devices, Actuators, Cylinders, Valves, Fuel Nozzles
• Landing Systems and Controls, Environmental Control Systems (ECS)
• EMI/EMC Solutions: Gaskets, Paints, Adhesives, Sealants, Foil Tapes, Cable Wraps, Air Ventilation Panels
• Conductive Materials: Inks, Greases, Laminates, Molded Plastics, Plastic Pellets
• Microwave Absorbers, Ferrite Chokes, Heat Shrink Tubing
• Aerospace Pumps, Reservoirs, Tanks, Filters, Integrated Structures
• Support EMI/EMC compliance testing and documentation with internal labs or third-party agencies.
• Drive supplier development, perform capability assessments, and lead root cause analysis (8D, DMAIC) for quality issues.
• Maintain detailed and traceable PPAP and FAI records in compliance with aerospace QMS standards (AS9100D, AS9145).
• Track project status and metrics, ensuring timely delivery of qualified parts and systems.

Required Qualifications

• Bachelor's degree in Mechanical, Electrical, or Aerospace Engineering, or a related technical discipline.
• 5+ years of experience with PPAP, FAI, and quality engineering in the aerospace or defense industry.
• In-depth experience with aerospace electromechanical assemblies, PCBA, and harness builds.
• Familiarity with aviation systems including avionics, IFE, power management, environmental controls, and landing gear systems.
• Proficient in interpreting technical drawings, GD&T, and working with measurement tools.
• Knowledge of aerospace quality standards (AS9100, AS9102, AS9145) and regulatory documentation requirements.
• Strong communication and cross-functional collaboration skills.